SURFACE METALLIZATION OF CENOSPHERES AND PRECIPITATORS BY ELECTROLESS PLATING

This paper reports the use of a colloidal Pd^0 catalysis system to metallize the surface of precipitators separated from coal fly-ash, and metals such as Cu, Ni etc. are deposited on the precipitators surface. Alternatively, according to the characteristic surface of cenospheres, an Ag coating catalysis system is adopted to first deposit Ag on the cenospheres surface, followed, if necessary, by the deposition of other metals such as Cu, Ni, etc. on the Ag coating to produce monolayer and multilayer metal-coated cenospheres. The surface characteristics and the morphologies of the metal coatings are examined in detail with scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and X-ray photoelectron spectroscopy (XPS) techniques. It can be shown that the quality of metal coatings derived from the Aa coatina catalysis system, is better than that of the colloidal Pd^0 catalysis system.     

粉煤灰空心微珠沸石化制备复合空心球

采用晶种静电吸附-诱导转化技术，成功地将选自工业废弃物粉煤灰的空心微 球转化为具有沸石/莫来石双层复合球壳结构的空心球，用XRD和SEM等手段对产物 进行了表征，并对球壳的转化机理进行了讨论。     

Cenosphere formation from heavy fuel oil: a numerical analysis accounting for the balance between porous shells and internal pressure

Heavy fuel oil (HFO) as a fuel in industrial and power generation plants ensures the availability of energy at economy. Coke and cenosphere emissions from HFO combustion need to be controlled by particulate control equipment such as electrostatic precipitators, and collection effectiveness is impacted by the properties of these particulates. The cenosphere formation is a function of HFO composition, which varies depending on the source of the HFO. Numerical modelling of the cenosphere formation mechanism presented in this paper is an economical method of characterising cenosphere formation potential for HFO in comparison to experimental analysis of individual HFO samples, leading to better control and collection. In the present work, a novel numerical model is developed for understanding the global cenosphere formation mechanism. The critical diameter of the cenosphere is modelled based on the balance between two pressures developed in an HFO droplet. First is the pressure (Pr_pf) developed at the interface of the liquid surface and the inner surface of the accumulated coke due to the flow restriction of volatile components from the interior of the droplet. Second is the pressure due to the outer shell strength (Pr_C) gained from van der Walls energy of the coke layers and surface energy. In this present study it is considered that when Pr_C ≥ Pr_pf the outer shell starts to harden. The internal motion in the shell layer ceases and the outer diameter (D_SOut) of the shell is then fixed. The entire process of cenosphere formation in this study is analysed in three phases: regression, shell formation and hardening, and post shell hardening. Variations in pressures during shell formation are analysed. Shell (cenosphere) dimensions are evaluated at the completion of droplet evaporation. The rate of fuel evaporation, rate of coke formation and coke accumulation are analysed. The model predicts shell outer diameters of 650, 860 and 1040 µm, and inner diameters are 360, 410 and 430 µm respectively, for 700, 900 and 1100 µm HFO droplets. The present numerical model is validated with experimental results available from the literature. Total variation between computational and experimental results is in the range of 3–7%.     

Surface fractal analysis of pore structure of high-volume fly-ash cement pastes

The surface fractal dimensions of high-volume fly-ash cement pastes are evaluated for their hardening processes on the basis of mercury intrusion porosimetry (MIP) data. Two surface fractal models are retained: Neimark's model with cylindrical pore hypothesis and Zhang's model without pore geometry assumption. From both models, the logarithm plots exhibit the scale-dependent fractal properties and three distinct fractal regions (I, II, III) are identified for the pore structures. For regions I and III, corresponding to the large (capillary) and small (C-S-H inter-granular) pore ranges respectively, the pore structure shows strong fractal property and the fractal dimensions are evaluated as 2.592-2.965 by Neimark's model and 2.487-2.695 by Zhang's model. The fractal dimension of region I increases with w/b ratio and hardening age but decreases with fly-ash content by its physical filling effect; the fractal dimension of region III does not evolve much with these factors. The region II of pore size range, corresponding to small capillary pores, turns out to be a transition region and show no clear fractal properties. The range of this region is much influenced by fly-ash content in the pastes. Finally, the correlation between the obtained fractal dimensions and pore structure evolution is discussed in depth.     

Ultrafine ash aerosols from coal combustion: Characterization and health effects

Ultrafine coal fly-ash particles, defined here as those with diameters less than 0.5 μm, typically comprise less than 1% of the total fly-ash mass. These particles are formed primarily through ash vaporization, nucleation, and coagulation/condensation mechanisms, which lead to compositions notably different compared to other fine or coarse particle fractions formed by fragmentation. Whereas previous studies have focused on health effects of particulate matter with aerodynamic diameters less than 2.5 μm (PM_2.5) (including both vaporization and fragmentation modes), this paper reports results of interdisciplinary research focused on both characterization and health effects of primary ultrafine coal ash aerosols alone. Ultrafine, fine, and coarse ash particles were segregated and collected from a coal burned in a 20 kW laboratory combustor and two additional coals burned in an externally heated drop tube furnace. Extracted samples from both combustors were characterized by transmission electron microscopy (TEM), wavelength dispersive X-ray fluorescence (WD-XRF) spectroscopy, Mossbauer spectroscopy, and X-ray absorption fine structure (XAFS) spectroscopy. Pulmonary inflammation was characterized by albumin concentrations in mouse lung lavage fluid after instillation of collected particles in saline solutions and a single direct inhalation exposure. Results indicate that coal ultrafine ash sometimes, but not always, contains significant amounts of carbon, probably soot originating from coal tar volatiles, depending on coal type and combustion device. Surprisingly, XAFS results revealed the presence of chromium and thiophenic sulfur in the ultrafine ash particles. Although the single direct inhalation study failed to reveal significant health effects, the instillation results suggested potential lung injury, the severity of which could be correlated with the carbon (soot) content of the ultrafines. Further, this increased toxicity is consistent with theories in which the presence of carbon mediates transition metal (i.e., Fe) complexes, as revealed in this work by TEM and XAFS spectroscopy, promoting reactive oxygen species, oxidation–reduction cycling, and oxidative stress.     

Hollow Cancrinite Zeolite Spheres in situ Transformed from Fly Ash Cenosphere

A novel hollow microsphere structure with cancrinite zeolite grown from the shell of fly ash cenosphere has been successfully prepared through in situ transformation in vapor phase; the orientation and morphology of cancrinite can be greatly improved by adding tetrapropylammonium hydrate into the synthetic system.     

Synthesis of NiO coated chitosan-cenosphere buoyant composite for enhanced adsorptive removal of methylene blue

The objective of the present study is to utilize fly ash cenosphere to remove methylene blue (MB) from the water streams. Nickel oxide is a typical semiconductor used as proficient adsorbent material for degradation of dye with environment friendly applications due to its excellent chemical stability and high catalytic activity. The chitosan cenosphere buoyant composite coated with NiO was synthesized with hydrothermal grafting reaction using silane coupling agent and epichlorohydrin as a cross-linking reagent. The batch adsorption experiments were carried out with a cationic dye, methylene blue as a representative organic pollutant to investigate the adsorptive capabilities of the composite as adsorbent. The influence of pH (2-12), initial concentration of dye (50–200 mg/L), temperature (37–47 °C) and contact time (0–24 h) were taken as parameters in the study. On the relative elimination of MB, the effect of time and temperature were investigated. The adsorption kinetics for MB was correlated and found to observe the pseudo-second order kinetic model, whereas the equilibrium adsorption isotherm follows the Langmuir model (R² > 0.99). The results indicate that the floating fly ash cenosphere coated with NiO proved to be more responsive for enhanced degradation of methylene blue.     

表面修饰空心微珠作为润滑脂添加剂的摩擦学性能

制备了不同质量分数的表面修饰空心微珠的复合钙基润滑脂,用以考察空心微珠在润滑脂中的减摩抗磨性能.采用面-面接触式万能摩擦磨损试验机对润滑脂体系的减摩抗磨性能进行对比研究.利用扫描电子显微镜和X射线能谱仪对摩擦表面形貌和组成进行了分析.结果表明:添加空心微珠能有效改善润滑脂的减磨抗磨性能,在转速为1 200 r/m in、载荷为200 N、空心微珠质量分数为1%时,摩擦系数降低37.5%,磨损量降低33%.     

Insect antifeedant potent 6-substituted ω-bromo-2-naphthones

A series of some 6-substituted ω-bromo-2-naphthyl ketones have been synthesized by a greener synthetic method using fly-ash: water catalyzed aqueous phase reaction. The purities of these ketones and esters checked by their physical constants and spectral data have been published earlier in the literature. The insect antifeedant activities of these ketones have been studied using 4th instar larvae Achoea janata L and castor semilooper.     

Preparation and characterization of Fe-doped TiO2 on fly ash cenospheres for photocatalytic application

Fe³⁺-doped TiO₂ film deposited on fly ash cenosphere (Fe-TiO₂/FAC) was successfully synthesized by the sol-gel method. These fresh photocatalysts were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analyses (TGA). The XRD results showed that Fe element can maintain metastable anatase phase of TiO₂, and effect of temperature showed rutile phase appears in 650 °C for 0.01% Fe-TiO₂/FAC. The SEM analysis revealed the Fe-TiO₂ films on the surface of a fly ash cenosphere with a thickness of 2 μm. The absorption threshold of Fe-TiO₂/FACs shifted to a longer wavelength compared to the photocatalyst without Fe³⁺-doping in the UV-vis absorption spectra. The photocatalytic activity and kinetics of Fe-TiO₂/FAC with varying the iron content and the calcination temperatures were investigated by measuring the photodegradation of methyl blue (MB) during visible light irradiation. Compared with TiO₂/FAC and Fe³⁺-doped TiO₂ powder (Fe-TiO₂), the degradation ratio using Fe-TiO₂/FAC increased by 33% and 30%, respectively, and the best calcined temperature was 450 °C and the optimum doping of Fe/Ti molar ratio was 0.01%. The Fe-TiO₂/FAC particles can float in water due to the low density of FAC in favor of phase separation to recover these photocatalyst after the reaction, and the recovery test shows that calcination contributes to regaining photocatalytic activity of Fe-TiO₂/FAC photocatalyst.